Chemical composition, mechanical properties of A890 grade 5A
ASTM A387 Grade 11: Chemical Composition, Properties, Equivalent grades
Introduction
The ASTM A387
specification is the Standard Specification for Pressure Vessel Plates, Alloy
Steel, Chromium-Molybdenum intended primarily for use in welded boilers and
pressure vessels designed for elevated temperature service.
Chrome Molybdenum steel
plate, also known as Chrome Moly, is a versatile material widely used in
various industries, including the oil and gas industry, nuclear industry, and
fossil fuel power stations. The addition of molybdenum in the alloy composition
enhances its strength and enables it to withstand higher working temperatures,
while the presence of chromium enhances its corrosion resistance and resistance
to oxidation.
The superior temperature
tensile strength and anti-corrosive properties of Chrome Moly make it an ideal
choice for applications involving saltwater exposure.
Equivalent steel grades
ASTM A387 Grade 11 equivalent steel grades:
Country |
USA |
USA |
European |
UK
(British Standard) |
Standards |
ASTM |
ASME |
EN
10028 |
BS |
Grade |
A387
Grade 11 |
SA387
Grade 11 |
13CrMoSi5-5 |
621B |
Chemical
Composition
The chemical composition
of AISI A387 grade 11 alloy steel is as follows:
Element Content (%)
Iron, Fe 96.16-97.6
Chromium, Cr 1.0-1.50
Silicon, Si 0.50-0.80
Manganese, Mn 0.40-0.65
Molybdenum, Mo 0.45-0.65
Carbon, C 0.050-0.17
Phosphorous, P 0.035
Sulfur, S 0.035
Mechanical Properties
The mechanical properties
of AISI A387 grade 11 alloy steel are as follows:
Tensile strength 515-690
Mpa/ 74700-100000 psi.
Yield strength 310 Mpa/
45000 psi.
Rupture strength (@575
°C, time 3.60e+8 sec/1070 °F, time 100000 hour) 37.0 - 48.0 Mpa/ 5370 - 6960
psi
Elastic modulus 190-210 Gpa/
27557-30458 ksi.
Poisson's ratio 0.27-0.30.
Elongation at break (In
50 mm) 22.00%.
Applications
ASTM A387 Grade 11 steel is characterised by good weldability. ASTM A387 Grade 11 steel is used for manufacturing boilers, pressure vessels and pipes for the transportation of hot liquids. ASTM A387 Grade 11 steel also offer good properties at high and low temperatures. ASTM A387 Grade 11 steel is always supplied in the normalised and tempered condition.
What is ASTM SA 193 grade B16?
What is SA 193 B16?
SA 193 B16 is a
specification for high-temperature bolting materials, specifically alloy steel
bolting materials, published by the American Society of Mechanical Engineers
(ASME).
SA 193 B16 is made from
chromium-molybdenum-vanadium alloy steel and is commonly used in applications
that require high strength and resistance to corrosion, oxidation, and high
temperatures.
SA 193 B16 stud bolts are
often used in industries such as oil and gas, petrochemical, and power
generation. They are used in applications such as pipeline flanges, valve
bodies, pressure vessels, boilers, turbines, heat exchangers, reactors, and
compressors.
The ASTM A193
specification, which SA 193 B16 is a part of, outlines the chemical
composition, mechanical properties, and testing requirements for
high-temperature bolting materials. This helps to ensure that the materials used
in critical applications meet a certain level of quality and reliability.
SA 193 B16 mechanical
properties, chemical composition, applications
SA 193 B16 is a
chromium-molybdenum-vanadium alloy steel used in high-temperature and
high-pressure applications such as pressure vessels, boilers, and flanges. The
following are the mechanical properties and chemical composition of SA 193 B16:
Mechanical Properties:
- Tensile strength: 125 ksi (860 MPa)
minimum
- Yield strength: 105 ksi (720 MPa)
minimum
- Elongation: 16% minimum
- Reduction of area: 50% minimum
- Hardness: 35 HRC maximum
Chemical Composition:
- Carbon: 0.36% - 0.47%
- Manganese: 0.45% - 0.70%
- Phosphorus: 0.035% maximum
- Sulfur: 0.040% maximum
- Silicon: 0.15% - 0.35%
- Chromium: 0.80% - 1.15%
- Molybdenum: 0.15% - 0.25%
- Vanadium: 0.10% - 0.20%
ASTM a193 grade
b16 bolt temperature range is between -20ºF (-30ºC) to +1100ºF (+593ºC).
Thermal
Expansion Coefficient
Co-efficient of
thermal expansion for ASTM a193 grade b16 bolting is approximately 7.5 x 10^6.
Applications: SA 193 B16
stud bolts are commonly used in industries such as oil and gas, petrochemical,
and power generation. They are used in applications that require high strength
and resistance to corrosion, oxidation, and high temperatures. Some common
applications of SA 193 B16 include:
- Pipeline flanges
- Valve bodies
- Pressure vessels
- Boilers
- Turbines
- Heat exchangers
- Reactors
- Compressors
It is important to ensure
that any SA 193 B16 stud bolts being used meet the ASTM A193 specification and
are installed and tightened according to the manufacturer's recommended torque
specifications to ensure their performance and reliability.
ASTM A990: Standard Specification for Duplex Stainless Steel Castings
ASTM A990 is a standard specification for duplex stainless steel castings used in pressure-containing applications such as valves, flanges, and fittings. This standard covers five different grades of duplex stainless steel castings, each with unique properties and characteristics.
The five grades covered by ASTM A990 include CD3MN, CD4MCu,
CD4MCuN, CE3MN, and CE8MN. CD3MN is a duplex stainless steel with a high
chromium content and moderate amounts of nickel, molybdenum, and nitrogen. It
offers good corrosion resistance in various environments, including seawater,
and is often used in valves, pumps, and other pressure-containing components.
CD4MCu is a duplex stainless steel with higher levels of
chromium, molybdenum, and copper than CD3MN. It has excellent resistance to
pitting and crevice corrosion and is commonly used in marine and chemical
processing applications.
CD4MCuN is a modified version of CD4MCu that also contains
nitrogen for improved corrosion resistance. This grade is well-suited for
applications in harsh environments, such as offshore oil and gas production.
CE3MN is a duplex stainless steel with a high nitrogen
content and low nickel content. It offers good resistance to corrosion and
stress corrosion cracking in chloride-containing environments and is often used
in chemical processing and pulp and paper production.
CE8MN is a duplex stainless steel with higher levels of
nitrogen and molybdenum than CE3MN. It has excellent resistance to pitting and
crevice corrosion and is often used in seawater applications.
The mechanical properties of the duplex stainless steel castings
specified in ASTM A990 depend on the grade and the heat treatment process. The
minimum tensile strength and yield strength requirements for each grade are
specified in the standard, as well as the maximum hardness values.
ASTM A990 also specifies the chemical composition and testing
requirements for each grade of duplex stainless steel castings. The chemical
composition requirements ensure that the castings meet the specified corrosion
resistance and mechanical properties, while the testing requirements ensure
that the castings meet the quality standards set forth in the specification.
In conclusion, ASTM A990 is an important standard
specification for duplex stainless steel castings used in pressure-containing
applications. Understanding the different grades and their properties can help
engineers and designers select the appropriate material for their specific
application. By following the requirements set forth in ASTM A990,
manufacturers can ensure that their duplex stainless steel castings meet the
necessary quality and performance standards
Composition, Properties, and Applications of A240 type TP410
ASTM A240/A240M is a standard specification for
chromium and chromium-nickel stainless steel plate, sheet, and strip for
pressure vessels and for general applications.
The most commonly used
grades are the austenitic grades such as 304, 304L, 316, and 316L, which have a
high content of chromium and nickel and offer good corrosion resistance, high
strength, and good formability. Other grades include ferritic and martensitic
grades such as 409, 410, 430, and 440C, which offer good resistance to
high-temperature and corrosive environments.
A240-TP410 is a martensitic stainless steel alloy
that is commonly used in applications where high strength, hardness, and
corrosion resistance are required. This alloy is also known as UNS S41000,
which is its standard designation according to the Unified Numbering System
(UNS).
Equivalent grades
TP410 is a martensitic stainless steel that is
equivalent to several other grades of stainless steel, including:
- AISI
410
- UNS
S41000
- EN
1.4006
- JIS
SUS410
- GB/T
10Cr13
Composition:
The primary alloying element in TP410 is chromium, which is present in
concentrations of 11.5% to 13.5%. Carbon is also a significant component, with
concentrations ranging from 0.08% to 0.15%. Other alloying elements present in
smaller amounts include manganese, silicon, phosphorus, sulfur, and nickel.
This composition gives TP410 its characteristic high strength, hardness,
and corrosion resistance.
Properties:
TP410 is known for its high mechanical properties, including excellent
tensile and yield strength. It has a high hardness, which makes it resistant to
wear and abrasion. TP410 also exhibits good corrosion resistance in mildly
corrosive environments, although it is not as corrosion-resistant as some other
stainless steel alloys, such as austenitic grades.
Mechanical properties
The mechanical properties
of TP410 depend on various factors such as the heat treatment, manufacturing
process, and other conditions.
Typically, TP410 has a
tensile strength of 480 MPa (70 ksi) and a yield strength of 275 MPa (40 ksi).
The elongation at break is usually around 20% and the hardness ranges from 170
to 255 HBW (Brinell Hardness).
In terms of impact
toughness, TP410 exhibits moderate to high impact strength. The Charpy V-notch
impact toughness is usually around 35 Joules (25 ft-lb) at room temperature.
However, the impact toughness can vary depending on the temperature and the
heat treatment conditions.
It is important to note
that the mechanical properties of TP410 can be improved through appropriate
heat treatment, such as quenching and tempering. This can result in higher
strength and hardness, as well as improved toughness.
Applications:
TP410 is commonly used in applications such as pumps, valves, and other
equipment that operate in corrosive environments, such as those found in the
chemical and petrochemical industries. It is also used in the construction of
heat exchangers, reactors, and other process equipment.
In
addition, TP410 is often used in the manufacturing of surgical and dental
instruments, as well as in the production of blades and other cutting tools.
Its high strength and hardness make it an ideal material for these types of
applications.
Conclusion:
TP410 is a widely used martensitic stainless steel alloy that offers high
strength, hardness, and corrosion resistance. Its composition and properties
make it ideal for a range of applications, particularly those in corrosive
environments. While it may not be as corrosion-resistant as some other
stainless steel alloys, its high strength and hardness make it a popular choice
for many industrial and manufacturing applications.
Properties of Alloy 800H/800HT
Nickel-Iron-Chromium Alloys are Designed to Resist Oxidation and Carburization with Higher Creep and Stress Rupture Properties than Alloy 800 (UNS N08800).
General Properties
Alloy 800H has good
creep-rupture properties at temperatures above 1100°F (600°C). It remains
ductile during long-term use at temperatures below 1290°F (700°C) due to a
maximum titanium and aluminum content of 0.7%. Alloy 800 with a standard anneal
is recommended for service below 1100°F (600°C). Alloy 800H resists reducing,
oxidizing and nitriding atmospheres, as well as, atmospheres that alternate
between reducing and oxidizing. The alloy remains stable in long-term high-temperature
service.
Alloy 800HT has excellent
creep strength at temperatures above 1290°F (700°C). If the application
involves frequent temperature excursions under 1290°F (700°C) or parts of are
permanently exposed to a temperature below 1290°F (700°C), Alloy 800H should be
utilized. The high temperature resistance of Alloy 800HT is comparable to Alloy
800H. It also remains stable in long term high temperature service.
Alloys 800H and 800HT are
easily welded and processed by standard shop fabrication practices.
Applications
- Chemical and Petrochemical Processing—process
equipment for the production of ethylene, ethylene dichloride, acetic
anhydride, ketene, nitric acid and oxy-alcohol
- Petroleum Refining—steam/hydrocarbon
reformers and hydrodealkylation units
- Power Generation—steam super-heaters
and high temperature heat exchangers in gas-cooled nuclear reactors, heat
exchangers and piping systems in coal-fired power plants
- Thermal Processing Fixtures—radiant
tubes, muffles, retorts and fixtures for heat-treating furnaces
Standards
ASTM..................B 409
ASME..................SB
409
AMS
...................5871
Chemical Analysis
Weight % (all values are
maximum unless a range is otherwise indicated)
Element |
800H |
800HT |
Nickel |
30.0
min.-35.0 max. |
30.0
min.-35.0 max. |
Chromium |
19.0
min.-23.0 max. |
19.0
min.-23.0 max. |
Iron |
39.5 |
39.5 |
Carbon |
0.05
min.-0.10 max. |
0.06
min.-0.10 max. |
Manganese |
1.50 |
1.50 |
Phosphorus |
0.045 |
0.045 |
Sulfur |
0.015 |
0.015 |
Silicon |
1.0 |
1.0 |
Aluminum |
0.15
min.-0.60 max. |
0.25
min.-0.60 max. |
Titanium |
0.15
min.-0.60 max. |
0.25
min.-0.60 max. |
Aluminum & Titanium |
0.30
min.-1.20 max. |
0.85
min.-1.20 max. |
Physical Properties
Density
0.287 lbs/in3
7.94 g/cm3
Specific Heat
0.11 BTU/lb-°F (32-212°F)
460 J/kg-°K (0-100°C)
Modulus of Elasticity
28.5 x 106 psi
196.5 Gpa
Thermal Conductivity
212°F (100°C)
10.6 BTU/hr/ft2/ft/°F
18.3 W/m-°K
Melting Range
2475 – 2525°F
1357 – 1385°C
Electrical Resistivity
59.5 Microhm-in at 68°C
99 Microhm-cm at 20°C
Mean
Coefficient of Thermal Expansion |
|||
°F |
°C |
in/in/°F |
cm/cm°C |
200 |
93 |
7.9 x 10-6 |
14.4 x 10-6 |
400 |
204 |
8.8 x 10-6 |
15.9 x 10-6 |
600 |
316 |
9.0 x 10-6 |
16.2 x 10-6 |
800 |
427 |
9.2 x 10-6 |
16.5 x 10-6 |
1000 |
538 |
9.4 x 10-6 |
16.8 x 10-6 |
1200 |
649 |
9.6 x 10-6 |
17.1 x 10-6 |
1400 |
760 |
9.9 x 10-6 |
17.5 x 10-6 |
1600 |
871 |
10.2 x 10-6 |
18.0 x 10-6 |
Mechanical Properties
Typicals Values at 70°F
(21°C)
Yield Strength |
Ultimate Tensile |
Elongation |
Hardness |
||
psi (min.) |
(MPa) |
psi (min.) |
(MPa) |
% (min.) |
(max.) |
29,000 |
200 |
77,000 |
531 |
52 |
126 Brinell |
Creep and Rupture
Properties
The tight chemistry control and solution annealing heat treatment were designed to provide optimum creep and rupture properties for Alloys 800H and 800HT. The following charts detail the outstanding creep and rupture properties of these alloys.
Representative
Rupture-Strength Values for Alloys 800H/800HT
Temperature |
10,000 h |
30,000 h |
50,000 h |
100,000 h |
|||||
°F |
°C |
ksi |
MPa |
ksi |
MPa |
ksi |
MPa |
ksi |
MPa |
1200 |
650 |
17.5 |
121 |
15.0 |
103 |
14.0 |
97 |
13.0 |
90 |
1300 |
705 |
11.0 |
76 |
9.5 |
66 |
8.8 |
61 |
8.0 |
55 |
1400 |
760 |
7.3 |
50 |
6.3 |
43 |
5.8 |
40 |
5.3 |
37 |
1500 |
815 |
5.2 |
36 |
4.4 |
30 |
4.1 |
28 |
3.7 |
26 |
1600 |
870 |
3.5 |
24 |
3.0 |
21 |
2.8 |
19 |
2.5 |
17 |
1700 |
925 |
1.9 |
13 |
1.6 |
11 |
1.4 |
10 |
1.2 |
8.3 |
1800 |
980 |
1.2 |
8.3 |
1.0 |
6.9 |
0.9 |
6.2 |
0.8 |
5.5 |
Oxidation Resistance
The combination of the high nickel and chromium content in alloys 800H and 800HT provides excellent oxidation resistance properties to both alloys. The results of cyclic oxidation tests at both 1800°F (980°C) and 2000°F (1095°C) are shown below.
Corrosion Resistance
The high nickel and
chromium content of Alloys 800H and 800HT generally means they will have very
similar aqueous corrosion resistance. The alloys have corrosion resistance that
is comparable to 304 when used in nitric and organic acid service. The alloys
should not be used in sulfuric acid service. They are subject to chromium
carbide precipitation if in service for prolonged exposure in the 1000-1400°F
(538-760°C) temperature range.
Since Alloys 800H and
800HT were developed primarily for hightemperature strength, corrosive
environments to which these grades are exposed normally involve high
temperature reactions such as oxidation and carburization.
Fabrication Data
Alloys 800H and 800HT can
be easily welded and processed by standard shop fabrication practices. However,
because of the high strength of the alloys, they require higher powered process
equipment than standard austenitic stainless steels.
Hot Forming
The hot-working
temperature range for Alloy 800H and 800HT is 1740–2190°F (950–1200°C) if
deformation is 5 percent or greater. If the degree of hot deformation is less
than 5 percent a hot working temperature range between 1560–1920°F (850–1050°C)
is recommended. If the hot working metal temperature falls below the minimum
working temperature, the piece must be re-heated. The alloys should be water
quenched or rapid air cooled through the temperature range of 1000–1400°F
(540–760°C). Alloys 800H and 800HT require solution annealing after hot working
to ensure optimal creep resistance and properties.
Cold Forming
The alloys should be in
the annealed condition prior to cold forming. Work hardening rates are higher
than the austenitic stainless steels. This should be taken into account when
selecting process equipment. An intermediate heat treatment may be necessary
with a high degree of cold working or with more than 10 percent deformation.
Welding
Alloys 800H and 800HT can
be readily welded by most standard processes including GTAW (TIG), PLASMA, GMAW
(MIG/MAG), and SMAW (MMA). The material should be in the solution annealed
condition, and free from grease, markings or scale. A post-weld heat treatment
is not necessary. Brushing with a stainless steel wire brush after welding will
remove the heat tint and produce a surface area that does not require
additional pickling.
Machining
Alloys 800H and 800HT
should preferably be machined in the annealed condition. Since the alloys are
prone to work–hardening, only low cutting speeds should be used and the cutting
tool should be engaged at all times. Adequate cut depth is necessary to assure
avoiding contact with the previously formed work-hardened zone.